OLD - Addimen beta-tested the AdamIQ™ algorithm

Plotting the path to productivity

Productivity is the most significant issue in Additive Manufacturing. The machines are expensive and depreciation costs are the major factor in the cost of parts produced. Maximising the output of the equipment is the best way to drive down costs per part. As part costs come down, the range of applications addressable with Additive Manufacturing increases.

ArcelorMittal has, for its traditional steel-making operations, built a significant expertise in solving complex multi-variant problems. Addressing the complexities of the laser powder bed fusion (LPBF) technology, the company has adapted some of this knowledge into an optimisation algorithm to maximise laser up-time, minimising printing time.

AdamIQTM algorithmic optimisation happens as a final step of build preparation. All build job parameters and configuration should be prepared and frozen by the
customer (printer) in their version of the build job. The AdamIQTM optimisation is an add-on that improves the customer’s build job in a single pass. A few minutes of
re-vectorisation can save hours of printing time.

Addimen, a company specialized in professional 3D printing of high value-added parts, was a beta-tester of this optimisation service offered by ArcelorMittal Powders and was able to confirm productivity gains on a first series of commercial parts.

Printing specifications

Customer
Addimen (Gonvarri) Number of layers2,488
MaterialAdamIQ™ 316LTotal part volume259.5 cm3
MachineRenishaw RenAM500STotal support volume327.5 cm3
Build height149.3 mm  

 

Build job parameters

Layer thickness60 µm Printing strategyMeander (original)
Power1 laser, 275 WLayer rotation67 °
Speed1 m/sInert gasArgon
Hatch distance0.11 mmPreheatingNone
Focus diameter80 µm Contour2  border

 

The two parts that are the subject of this case study are part of a tilting structure.

 

parts
build-plate

Packaging and handling recommendations

- Recycled and recyclable drum from CurTec (minimum2.9 L / 10 kg). Sealed, includes desiccant bag.
- Big bag solutions available on demand.

Ensure that you store the product in its original container in a dry area. Before using, gently tumble to prevent any segregation. If you have opened containers, it is recommended to store them in a drying oven or a controlled environment with low humidity to prevent any moisture pick up.

17-4PH

*Technical data and information are to the best of our knowledge at the time of publishing. However, they may be subject to some slight variations due to our ongoing research programme on steels. Therefore, we suggest that information be verified at time of enquiry or order. Furthermore, in service, real conditions are specific for each application. The data presented here are only for the purpose of description, and considered as guarantees when written formal approval has been delivered by our company. Further information may be obtained from the address mentioned.

AdamIQ™ 17-4PH

Premium stainless-steel powder, AdamIQ™ 17-4PH offers high strength and durability with excellent corrosion resistance. Perfectly suited to be printed in any powder bed fusion machine (L-PBF, SLM). The final end-use properties and hardness can be fine-tuned in post-printing heat treatments.